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Why Data Centers Must Choose High-Strength Raised Access Floors – 800kg+ Load Capacity Solutions

Views: 0     Author: Site Editor     Publish Time: 2025-11-08      Origin: Site

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数据中心机房

In today's rapidly digitizing world, data centers serve as the core hubs for information storage, computation, and transmission, making the stability of their infrastructure absolutely critical. These facilities house heavy equipment like server cabinets, UPS power systems, and precision instruments. A single server cabinet can often weigh over 300kg, with some large battery banks exceeding 500kg. Coupled with complex cable management and ongoing maintenance needs, conventional flooring solutions are ill-equipped to handle such immense "pressure" and "demands." High-strength raised access floors, specifically designed for data centers and offering load capacities of 800kg and above, are becoming the foundational cornerstone for ensuring safety and stability, thanks to their superior load-bearing capabilities and performance advantages.


1. The "Heavy-Duty" Challenges of Data Centers

Data-center

While traditional office environments might require floor load capacities of only 300-500kg/m2, data centers face far greater demands. The primary challenges include:

  • Concentrated Loads from High-Density Cabinets: Modern servers and storage devices are evolving towards higher density. A fully loaded cabinet can easily weigh over 1000kg. This means the cabinet's four feet exert extreme point pressure on the floor panels.

  • Dynamic Loads and Potential Impact: The installation, maintenance, or movement of heavy equipment creates additional dynamic stress and impact forces on the flooring.

  • Weight of Underfloor Infrastructure: The space below the floor doesn't just contain cables; it may also house chilled water pipes and large ventilation systems, all requiring the floor system to provide adequate overall support.

Failure to meet these load-bearing requirements can lead to consequences ranging from simple panel warping and deformation—affecting equipment leveling—to catastrophic floor collapse, causing cabinet toppling, cable severing, service outages, and data loss, potentially resulting in millions in financial damages.


2. The 800kg+ Solution: Core Advantages of High-Strength Raised Access Floors

(1) Superior Load-Bearing and Impact Resistance

高密度复合网络地板

Load capacity is the paramount criterion for data center flooring. Standards like the《Code for Design of Data Centers》(GB 50174-2017) stipulate that the live load for a data center host room should not be less than 8kN/m2 (approximately 800kg/m2), with areas for heavy equipment (e.g., battery rooms, high-density computing) requiring 12kN/m2 or more. High-strength data center raised access floors meet these demands through dual optimization of  "Material + Structure" :

  • High-Strength Material Selection: Premium panels are typically made from galvanized steel, aluminum alloy, or composite resins, manufactured via precision processes like stamping and welding. For example, galvanized steel panels can have a base material thickness of 1.5mm-2.0mm, coated with a 1.2mm thick wear-resistant epoxy resin layer, increasing compressive strength by five times compared to standard wood floors. Pedestals use solid steel columns or high-strength engineering plastics, with single pedestal load capacities exceeding 500kg, far outperforming standard plastic pedestals (approx. 150kg capacity).

  • Scientific Structural Design: The floor system employs a grid structure of "Panels + Pedestals + Stringers." Pedestal spacing is strictly controlled between 600mm and 800mm, and stringers connect to pedestals via lock-and-tab connections, creating a stable load-bearing framework. When weight is applied to a panel, the force is rapidly dispersed through the stringers to surrounding pedestals, preventing localized stress concentration.

(2) Comprehensive Safety & Protection

VCG211297786671

  • Structural Stability: Panels feature interlocking designs with seams less than 0.5mm, combined with anti-slip gaskets on pedestal heads, effectively preventing floor shifting. Reinforcement nuts at the stringer-pedestal connections ensure structural integrity even during frequent equipment movement.

  • Fire Performance: As critical areas for fire safety, data centers require floors with excellent fire resistance. High-quality floor cores typically achieve Class A or higher fire ratings, effectively resisting combustion and buying crucial time for data protection and personnel evacuation in case of a fire.

  • Anti-Static Protection: Operating electronic equipment generates static electricity. If not dissipated, electrostatic discharge (ESD) can damage server chips or cause sparks. The surface laminates of raised floors, such as high-wear-resistant HPL or PVC, are designed to dissipate static charges effectively. Furthermore, the entire floor system connects to a grounding busbar, safely channeling static electricity to the ground and preventing damage to sensitive components.

(3) Flexibility, Accessibility, and Adjustability

陶瓷饰面钢地板

Despite their high strength, the fundamental nature of  raised access floors —being  "accessable" ——is fully retained.

  • Any panel can be easily lifted, allowing data center facility managers to effortlessly access, add, remove, or modify underfloor cables and pipes.

  • This facilitates seamless reconfiguration of the data center layout without the need for large-scale demolition or reinstalling fixed flooring.

  • It significantly reduces the cost and time required for future upgrades and production adjustments, ensuring the computer room can adapt to evolving needs.


3. How to Select the Right High-Strength Raised Access Floor Solution

挑选地板示意图

1. Assess Specific Data Center Requirements

  • Load Capacity: Select floors based on actual equipment weight. Standard rooms require uniformly distributed loads ≥800kg/m2, while areas with heavy cabinets in large data centers need ≥1200kg/m2.

  • Cable Management Needs: Determine the appropriate plenum height based on the volume and layout of cables.

  • Cooling Requirements: Rooms employing underfloor air supply (UFAD) systems require perforated panels to ensure effective airflow.

2. Evaluate Floor Material and Properties

  • Steel Floor: Renowned for structural robustness, high compressive strength, excellent fire resistance, and cost-effectiveness.

  • Aluminum Alloy Floor: Offers outstanding corrosion resistance, is lightweight, has low maintenance costs, is recyclable, and suits scenarios with high load-bearing requirements.

  • Calcium Sulfate Floor: Provides good fire and water resistance, offering an economical and practical solution.

  • Composite Floor: Delivers balanced overall performance; requires proper sealing of the core material to prevent dusting.

  • Surface Laminate: Common options include anti-static ceramic tile, HPL, and PVC. Anti-static tiles are wear-resistant, fire-resistant, and easy to clean. HPL offers water resistance, corrosion resistance, and high hardness. PVC provides fire resistance, durability, and a variety of color options.

3. Consider Aesthetics and Overall Design

  • Size and Specification: The standard 600mm x 600mm panel size is common, facilitating easy installation, maintenance, and adaptation to various layouts.

  • Color and Style: Floor colors should harmonize with the overall computer room design. Typically, neutral colors like white, light gray, or beige are chosen to create a clean, professional environment and minimize visual distraction.

4. Choose a Reliable Raised Access Floor Manufacturer

Selecting a supplier with a solid reputation and extensive experience ensures product quality, timely delivery, and reliable after-sales service.

  • Verify Credentials: Prioritize manufacturers with ISO 9001 certification and a proven track record with multiple large-scale data center projects.

  • Request Test Reports: Require third-party test reports verifying key performance indicators like load capacity, fire rating, and anti-static properties.

  • Ensure Service Support: Opt for suppliers offering comprehensive warranties (e.g., at least 3 years), professional installation guidance, and responsive after-sales technical support to resolve any issues promptly.



4.Conclusion

防静电架空活动地板As digital transformation accelerates, the choice of infrastructure for data centers, which carry the core assets of modern enterprises, is crucial for long-term success. High-strength raised access floors with 800kg+ load capacity not only solve the fundamental "weight challenge" but also provide a solid foundation for mission-critical operations through their exceptional safety, flexibility, and reliability. This seemingly basic choice is, in reality, a strategic investment ensuring the continuous and stable operation of a data center for years, even decades, to come. Choosing the right high-strength raised access floor equates to laying the strongest possible foundation for an enterprise's digital future.


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